Modification of Grass Chopper Blade from Leaf Spring with Coconut Shell Charcoal Addition by Carburizing Treatment
DOI:
https://doi.org/10.32493/pjte.v7i2.34439Keywords:
JIS-SUP 9 steel, carburizing, blade, leaf spring, chopperAbstract
A grass chopper is a machine used to chop grass and soft stems. In the grass chopping process, a sharp blade is required. The current problem is the blade get wear due to repeated sharpening of the blade, resulting in a non-uniform texture of chopped grass and often found some large grass sizes. Therefore, this research focuses on blade material engineering. This research was conducted by carburizing at 700°C for 60 minutes and adding carbon from coconut shell charcoal followed by quenching using water cooling media. The blade was made from a leaf spring made of JIS-SUP 9 steel. The results showed 106% of enhancement in carbon composition after the blade was treated by carburizing. This carbon composition enhancement affects the performance of the blade, namely higher hardness as shown by a 175% increase in hardness value and a 96.4% lower wear rate than the untreated blade.
References
M. Y. Manurung, T. Sianturi, and W. Naibaho, “Analisa Pengaruh Putaran Pada Mesin Pencacah Rumput Gajah Pakan Ternak,†vol. 4, no. 2, pp. 141–150, 2023.
H. Sa’diyah, A. F. Hadi, B. H. Purnomo, and S. Sudarko, “Aplikasi Mesin Pencacah Dan Fermentasi Jerami Dalam Produksi Kompos Di Kecamatan Silo Kabupaten Jember,†Ajie, vol. 4, no. 1, pp. 43–46, 2015, doi: 10.20885/ajie.vol4.iss1.art5.
Gibasbarokah, “MESIN PENCACAH RUMPUT MULTIFUNGSI UNTUK BERBAGAI KEBUTUHAN,†2021. https://gibasbarokah.com/blog/mesin-pencacah-rumput/.
Muhamad Arfiyanto, “PERANCANGAN MESIN PENCACAH RUMPUT PAKAN TERNAK,†2012.
H. Priono, M. Y. Ilyas, A. R. Nugroho, D. Setyawan, L. Maulidiyah, and R. A. Anugrah, “Desain Pencacah Serabut Kelapa dengan Penggerak Motor Listrik,†J. Engine Energi, Manufaktur, dan Mater., vol. 3, no. 1, p. 23, 2019, doi: 10.30588/jeemm.v3i1.494.
L. Rusdiyana, E. Widiyono, M. Mursid, D. Jurusan, T. Mesin, and F. Industri, “Analisa Gaya dan Daya Mesin Pencacah Rumput Gajah Berkapasitas 1350 kg/jam,†J. Energi Dan Manufaktur, vol. 7, no. 2, pp. 163–172, 2015.
Margono, N. T. Atmoko, B. H. Priyambodo, Suhartoyo, and S. A. Awan, “Rancang Bangun Mesin Pencacah Rumput Untuk Peningkatan Efektivitas Konsumsi Pakan Ternak Di Sukoharjo,†Abdi Masya, vol. 1, no. 2, pp. 72–76, 2021, doi: 10.52561/abma.v1i2.132.
A. D. Halimi and M. Arif Irfa’, “Uji Eksperimen Tingkat Kekerasan Dan Ketangguhan Baja Pegas Jis Sup 9 Dengan Metode Laku Panas Hardening Dan Tempering,†Jtm, vol. 05, no. 03, pp. 45–52, 2017.
S. Ibrahim, M. Hersaputri, and V. I. Panjaitan, “Pembuatan Mata Pisau Mesin Pencacah Sampah Plastik dengan Material AISI D2 yang Dikeraskan,†J. Vokasi Teknol. Ind., vol. 3, no. 1, pp. 1–5, 2021, doi: 10.36870/jvti.v3i1.216.
S. Perlakuan, P. Terhadap, and S. Kekerasan, “PISTON :,†vol. 7, no. 1, pp. 12–19, 2023.
M. A. Jaelani, M. F. Sidiq, and G. R. Wilis, “Analisa Penguatan Mata Pisau Mesin Pencacah Sampah Organik Dengan Proses Heat Treatment Bertingkat,†J. Crankshaft, vol. 4, no. 1, pp. 93–102, 2021, doi: 10.24176/crankshaft.v4i1.6024.
M. N. Nasution, “Analisa Kekerasan Dan Struktur Mikro Baja Aisi1020 Terhadap Perlakuan Carburizing Dengan Arang Batok Kelapa,†Bul. Utama Tek., vol. 15, no. 2, pp. 165–173, 2020.
S. H. Avner, Introduction to Physical Metallurgy, Second edi. 2015.
K. V. Werner, H. L. Che, M. K. Lei, T. L. Christiansen, and M. A. J. Somers, “Low Temperature Carburizing of Stainless Steels and the Development of Carbon Expanded Austenite∗,†HTM - J. Heat Treat. Mater., vol. 77, no. 1, pp. 3–15, 2022, doi: 10.1515/htm-2022-0001.
A. Setiawan, S. Yusmania, and A. Sudiyanto, “Mechanical Properties Of Pack Carburized AISI 4340 With Variation Energizer Composition of Barium Carbonate (BaCO3) And Sodium Carbonate (Na2CO3),†Mek. Maj. Ilm. Mek., vol. 22, no. 1, p. 13, 2023, doi: 10.20961/mekanika.v22i1.63870.
B.R. Gupta, “Friction and wear mechanism of polymers, their composites and nanocomposites,†in Tribology of Polymers, Polymer Composites, and Polymer Nanocomposites Elsevier Series on Tribology and Surface Engineering, Elsevier Series on Tribology and Surface Engineering, 2023, pp. 51–117.
M. Verma, K. S. Dhillon, and M. Verma, “Improvement in the Wear Resistance and Mechanical Properties of Carburized Mild Steel by varying Carburization Temperature and constant Tempering Temperature,†vol. 15, no. 2, pp. 379–388, 2015.